Table of Contents
- What Is the Purpose of a Carburetor?
- Clogged Pilot Jets
If your motorcycle isn’t running right, the carburetor might be the reason.
When it’s not working like it should, your engine may stall, run rough or not start at all.
The good news? Most carb problems can be fixed once you know what to look for.
Keep reading. This guide walks you through some of the most common carburetor issues — and how to handle them.
What Is the Purpose of a Carburetor?
The carburetor mixes air and fuel together before it enters the engine. If the mix is off — too much fuel or too much air — the engine won’t run optimally. That’s why a clean and working carb is so important for any motorcycle.
A damaged or dirty carburetor can lead to poor gas mileage, weak performance or hard starts. Knowing how to fix these five common problems is a key skill for any motorcycle technician.
Read: Motorcycle Won’t Start? Here’s How to Troubleshoot It
Clogged Pilot Jets
Symptoms
- The engine won’t start.
- It only runs with the choke on.
- It dies when the choke is turned off.
Causes
- Old fuel is left in the system.
- Sitting in storage for too long without draining the fuel.
Solution
Take out the pilot jet and clean it thoroughly. You can use carburetor cleaner and a small wire or bristle to clear the holes. Be gentle — damaging the jet can make things worse. Reinstall it once it’s clear and flows freely.
Overflow Tube Is Leaking Fuel
Symptoms
- Fuel drips from the bike.
- The engine becomes flooded and won’t start.
Causes
A faulty float valve is the most common reason. The O-ring may be cracked, or the needle tip might be worn. If the float doesn’t seal properly, fuel keeps flowing — even when the bowl is full.
Solution
Take the carb apart and check the float valve. Clean the area thoroughly and replace worn O-rings or needles. Reassemble it carefully and test for leaks.
Read: Oil and Filter Service for Motorcycles: 3 Most Common Mistakes
Limited or No Fuel Flow
Symptoms
- Engine won’t start.
- The engine bogs or stalls at high RPMs.
Causes
- A clogged fuel filter.
- Stuck float valve.
- Blocked petcock (fuel shut-off valve).
- Failed vacuum-operated fuel valve.
Solutions
Start with the basics: make sure there’s fuel in the tank. Then check the float bowl drain — if it’s dry, fuel isn’t reaching the carb.
Look for clogs in the fuel line and replace the filter if needed. If you find a failed valve, replace it to restore fuel flow.
Read: 4-Stroke Engines: What Are They and How Do They Work?
Misdiagnosed Jetting Issues
Symptoms
- Sudden poor engine performance.
- No changes in temp or elevation.
Causes
Jetting issues usually show up when there’s been a change — like a new exhaust, engine mod or ride at a new altitude. But poor performance can also come from dirty carbs, bad spark plugs or weak compression. That’s why it’s easy to misjudge the issue.
Solutions
Check the fuel system first. Is fuel clean and flowing? Is the spark plug in good shape? Test compression.
Only after these are ruled out should you adjust the jets. Follow factory settings unless your setup truly calls for changes.
Read: Diesel Engines and Motorcycles: 5 Reasons They Don’t Mix
Worn Out Diaphragms and Rubber Parts
Symptoms
- Engine struggles to start.
- Poor acceleration.
- Fuel leaks from the carb.
Causes
- Cracked, swollen or sticky rubber diaphragms.
- Hardened O-rings or damaged gaskets.
Solutions
Inspect every rubber part during a cleaning. If any part looks brittle, stretched or swollen, replace it. Clean all surfaces carefully before installing new parts to ensure a good seal.
Read: How To Become a Certified Motorcycle Technician: A Step-by-Step Guide
Learn Motorcycle Carburetor Repair Skills and More!
Want to learn motorcycle carburetor servicing skills the right way? In our 48-week Motorcycle Technician Training program,7 you can train with real bikes and tools — and learn to diagnose, clean and rebuild motorcycle fuel systems from the ground up.1
Want to speak to someone now? Call to connect with an Admissions Representative at 1-800-834-7308, or enroll today to get started.
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